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A/c Service Tips for 2002-2005
​Mercury Mountaineer 4.6 V8 Gas Engine

2002-2005 Mercury Mountaineer A/C systems feature a scroll style compressor. As described in gpd Tech Tip #36, “Piston Replacement Compressors”, the scroll design is known to underperform at low RPMs and does not tolerate excess debris well on select applications.

​It is best practice to properly flush the system and replace the condenser and hoses when replacing the compressor, especially after a catastrophic failure. Any contaminants/debris left in the system from the failed compressor can create a restriction in the condenser, causing high head pressure and premature failure of the new compressor.  

For a hassle-free A/C service, gpd highly recommends the following when replacing gpd compressor 6511472 on a 2002-2005 Mercury Mountaineer 4.6 V8 Gas Engine:
  1. Flush system completely*
  2. Replace the condenser*
  3. Replace the suction and discharge lines
  4. Replace accumulator
  5. Replace orifice tube
  6. Replace all seals and o-ring
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​Failure to replace the above items may lead premature failure and void warranty.
​Manufacturer names, logos and part numbers are for reference only. All prices, taxes and availability are subject to change without notice. This document and any files transmitted with it are confidential and intended solely for the use of the individual or entity to which they are addressed. If you have received this document in error, please delete it immediately. Note that any views or opinions presented in this document are solely those of the author. Any unauthorized review, use, disclosure or distribution is prohibited. GPD accepts no liability for any damage caused by any virus or other means transmitted by this document.

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Manufacturer names, logos and part numbers are for reference only. Documents and any files transmitted with it are confidential and intended solely for the use of the individual or entity to which they are addressed. Note that any views or opinions presented in this document are solely those of the author. Any unauthorized review, use, disclosure or distribution is prohibited. gpd accepts no liability for any damage caused by any virus or other means transmitted by this document
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